
Posted on
July 27, 2017
5 Critical Hazards in the Supply Chain (and how to overcome them) Part 1 – Vibration Damage
Vibration – “The oscillating, reciprocating, or other periodic motion of a rigid or elastic body or medium forced from a position or state of equilibrium.”
What types of vibration damage are there?
- Movement during transport
- Natural frequencies specific to each type of transport (Typically, the higher the frequency the lower the amplitude; Frequencies > 100 Hertz are of little concern, Frequencies < 30 Hertz are the most damaging are encountered in road transport)
What causes vibration damage?
- Position on vehicle
- Too much free space
- Poorly secured loads
- Poor road surfaces
- Any imbalance in the load or vehicle
What are the effects?
- Cracking/breaking of product
- Scuffing/abrasion of product and pack:
- Plastic parts are scratched
- Print rubs off bags, sacks and cartons
- Edges of labels tear
- Tuck-in flaps of cartons tear
- Contamination risk
- Product settles and compacts:
- Fine powders
- Mixed particle sizes separate
- Screw caps can work loose:
- Leakage
- Possible safety hazard
- Contamination risk
- Resonance:
- Occurs when vehicle frequency is the same as the natural frequency of the pack
- Vibration is amplified – amplitude increases
- Packs can bounce, resulting in severe damage to the contents
Protection against vibration damage
- Isolate by cushioning
- Reduce movement:
- Accurate sizing of cartons to contents
- Accurate sizing of corrugated cases
- Tight shrink wraps on secondary packs
- Consider ‘air ride’ vehicles for critical products
- Reduce contact points:
- Consider at container design stage
- Recesses for labels
- Protect surfaces:
- Scuff resistant lacquers
- Film laminates
- Reverse printing
- Co-extrusion
Download our FREE Infographic on preventing Vibration Damage here.
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To ensure your products are packaged against vibration damage, book your Lean Integrated Packaging Survey with one of our Packaging Consultants today.