Case Studies - Halewood International | Lindum Packaging
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Case Studies – Halewood International

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90% reduction in waste charges and 85% reduction in man hours for Halewood International


Lindum were asked to explore ways to reduce the costs of waste charges for transit packaging, re-charged to Halewood by their retailer customers.

In addition, we were asked to look at pallet stability and downtime and to suggest how these could be improved.



Existing cardboard layer pads were held in a magazine which needed to be replaced every 30 minutes. Replacement with four PAL-Cut automatic sheet dispensers and Caregrip™ anti-slip paper had a significant effect. Our new anti-slip paper was specially developed for the drinks industry to improve pallet stability:

  • Cardboard layer pads were replaced with 180gsm anti-slip paper creating far less waste
  • Caregrip™ anti-slip paper is delivered on 2,600 metre rolls which needed reloading every 4-5 hours instead of every 30 minutes
  • The Caregrip ™ anti-slip sheet rolls took significantly less space to store than cardboard layer pads saving warehouse space and transport costs
  • The anti-slip paper also provided better pallet stability PRIOR to wrapping, eliminating almost totally packs being dropped and downtime as pallets progress to being wrapped



  • Less waste with “offsite” waste being reduced by 66% – that’s 21 tonnes at one site!
  • Less cost through 90% reduction in waste charges and 85% reduction in man-hours re-loading packaging
  • Less downtime with less reloading of packaging and also less packs being dropped prior to wrapping
  • Less Stockholding and stock handling with 1,426 less pallets being delivered per annum a reduction of 91%
  • Improved pallet stability in transit and improved pallet presentation


What the customer had to say:

“It was not necessary to make a full business calculation of the pay-back period. The ‘offsite’ waste reduction of 66% alone convinced the senior management …

Thanks to the Caregrip™ anti-slip paper, the stacked products remain on the pallet and the downtime is reduced. In fact, there have been no stoppages caused by dropped products since the shift to PAL-Cut and Caregrip™ sheets.

A welcome side-effect is the near elimination of fork-lift trucks in the packaging zone and that has been a wish for many years.”

Why not get in touch to explore how Lindum Packaging could deliver less for you and your business:

Less production downtime
Less cost
Less waste
Less cash tied up in stock

Contact us today to have an initial chat with one of our transit packaging experts

Lindum’s View

We take a refreshing and sophisticated approach to proving how our innovative transit packaging products will significantly improve your business profitability. Our role is to take the strain – and our high quality transit packaging products will do exactly the same!


It may sound bizarre but our promise is to offer you less and less:

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